6L80 Transmission HP Rebuild Master Kit with Steels Gaskets Seals Frictions

6L80 Transmission Master Rebuild Kit

with Steels and Pistons

by Precision, BorgWarner, Raybestos – for Professionals

Fits applications 2006-up

Kit Includes the Following Updated Components:

• Bonded Rubber Pan Gasket
• All Metal-Clad Seals
• Valve Body Gaskets
• Sealing Ring Set
• All O-rings
• Other Small Parts

Hy-Per Blue 5-Piece Bonded Piston Set

Hi-Per Blue pistons are reengineered OE designs made with high-performance AEM (Ethylene Acrylic Elastomer) for superior thermal and chemical resistance. Unlike ACM-based pistons, AEM offers better fit, durability, and performance.

Why AEM Is Superior

AEM is an ASTM-designated elastomer known for exceptional heat and oil resistance. Benefits include:

• Superior compressive stress relaxation
• Dynamic fatigue resistance
• Vibration dampening
• Acid condensate resistance

Features & Benefits:

• Best-in-class materials
• Meets or exceeds OEM specs
• Wider temperature range
• Higher tear strength
• Improved bonding characteristics
• Enhanced seal support

BorgWarner OEM Friction Clutch Module

• (5) 2-6 Clutches – 0.071"
• (5) 1-2-3-4 Clutches – 0.065"
• (4) 3-5 Reverse Clutches – 0.073"
• (6) 4-5-6 Clutches – 0.063"
• (5) Low-Reverse Clutches – 0.064"

Raybestos Performance Steel Clutch Module

Kolene®-treated heavy-duty steel clutch plates

• (5) 2-6 Steels – 0.085" / 2.16mm (36T, 6.680" ID)
• (5) 1-2-3-4 Steels – 0.068" / 1.73mm (9T, 6.360" ID)
• (4) 3-5 Reverse Steels – 0.109" / 2.16mm (36T, 6.740")
• (6) 4-5-6 Steels – 0.085" / 2.16mm (36T, 4.260")
• (5) Low-Reverse Steels – 0.068" / 1.73mm (36T, 6.015")

Additional Components

• OE-Spec Filter
• Teflon-coated Pump Bushing
• Sonnax ZIP Kit 6L45-6L90-ZIP
• Sonnax Pump Slide Spring 104534-HD
• Sonnax 4-5-6 Clutch Apply Piston Kit 104960-01K
• Sonnax 1-2-3-4 Billet Aluminum Apply Piston 104984-01

ZIP Kit Highlights

Targets root causes of pressure loss in GM 6L valve bodies. Includes drop-in valves, end plugs, and checkballs. No special tools required.

• Seals critical pressure circuits
• Includes vacuum test nut and tech booklet
• Quick install with clear instructions

ZIP Kit Contents:

• Pressure Regulator Valve Kit
• Boost Valve & Sleeve
• Clutch Select Valve Spring Kit
• Compensator Valve, Sleeve & Spring
• TCC Regulator Valve Kit
• O-Ringed End Plugs
• Actuator Feed Limit Valve Kit
• Center Support Seal Kit
• Vacuum Test Nut
• Checkballs (8) – 0.250" dia.

104534-HD Pump Slide Spring

Maintains pump volume under high RPM and pressure. Prevents clutch failure by keeping line pressure stable.

• Stiffer than OE
• Designed for high-RPM conditions
• Improves transmission longevity

104960-01K – 4-5-6 Clutch Apply Piston Kit

Addresses OE design flaws causing clutch failure. Includes apply ring and rigid backing plate for better force distribution.

• Improved apply surface area
• Minimizes backing plate flex
• Reduces heat buildup
• Compatible with stock clutches

104984-01 – 1-2-3-4 Billet Aluminum Apply Piston

Replaces failure-prone OE cast pistons. Made from 6061 billet aluminum with reinforced design.

• Universal fit for early and late models
• Superior strength and durability