Sonnax 47740-60K, U660E U660F U760E U760F Oversized Converter and Lube Relief Check Valve Kit

U660E U660F U760E U760F Oversized Converter and Lube Relief Check Valve Kit Sonnax Number 47740-60K.

Toyota Lexus U660E U660F U760E U760F Transmissions Oversized Converter and Lube Relief Check Valve Kit Sonnax Number 47740-60K.

Symptoms:

  • Overheating
  • Repeated converter failure
  • TCC slip
  • TCC slip codes

Cause:

Bore wear can cause excess leakage or sticking valves in the converter and lube circuits resulting in various overheating and drivability issues.

Correction:

Restore hydraulic integrity by reconditioning the bore and installing Sonnax oversized converter and lube relief check valve kits.

Common problems associated with Toyota/Lexus U660E, U660F, U760E and U760F transmissions are overheating, TCC slip, TCC codes and converter failure. These issues can be caused by excess wear at the converter and lube relief check valves. This can cause the valve to leak fluid and significant wear can cause the valve to become stuck in the bore.

Reconditioning the bore and installing Sonnax oversized converter and lube relief check valve kit 47740-60K re-establishes correct clearance for proper converter and lube functions.

  • Valves (2)
  • Converter Spring White
  • Lube Spring Yellow

Tools Required

U660E, U660F, U760E, U760F Tool Kit 47740-TL60

U660E, U660F, U760E, U760F

Tool Kit 47740-TL60


 

STMMERCE09, 722.6 (W5A330, W5A580) Raybestos Steel Clutch Pack, 1996-2000

STMMERCE09, 722.6 (W5A330, W5A580) Raybestos Steel Clutch Pack, 1996-2000

722.6 (W5A330, W5A580) Raybestos Steel Clutch Pack, 1996-2000, STMMERCE09.

Raybestos Powertrain steel clutch plates are high quality and application-engineered products at a price you can afford. Manufactured with attention to critical tolerances and quality control, our steel plates meet or exceed OE specifications and have a superior surface finish that supplies a greater apply area and friction clutch life. Raybestos steel plates give better shift performance and clutch durability, lowering noise and shudder, extending the life of your transmission.

Features / Benefits:

  • OE thickness for maximum heat sink
  • Superior surface finish for greater apply area and friction clutch life
  • Meets or exceeds OE specifications for flatness and parallelism
  • Flawless fit without binding
  • Better shift performance and clutch durability
  • Made In USA

This 722.6 (W5A330, W5A580) Raybestos Steel Clutch Pack, 1996-2000, STMMERCE09 Includes:

  • (5) B2 Clutch, Steel Clutch Plate (.070″) (24 Teeth)
  • (5) K3 Clutch, Steel Clutch Plate (.109″) (24 Teeth)
  • (2) B1, K1 Clutch, Steel Clutch Plate (.070″) (12 Teeth)
  • (8) B1, K1 Clutch, Steel Clutch Plate (.134″) (12 Teeth)
  • (5) B3 Clutch, Steel Clutch Plate (.070″) (30 Teeth)
  • (6) K2 Clutch, Steel Clutch Plate (.138″) (30 Teeth)

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RCP96-028, 722.6 (W5A330 / W5A580) Raybestos Friction Clutch Pack, 2001-On

RCP96-028, 722.6 (W5A330 / W5A580) Raybestos Friction Clutch Pack, 2001-On

722.6 (W5A330 / W5A580) Raybestos Friction Clutch Pack, 2001-On, RCP96-028.

Recommended for OE Replacement.

Raybestos Powertrain premium quality friction clutch plates are designed, manufactured and tested with attention to every detail, from the production of raw materials to final assembly. Thousands of hours of research and dynamometer testing are applied to ensure that our friction product solutions perform to their utmost in every application.

Features / Benefits:

  • Superior shift feel and performance
  • Smoother engagement characteristics
  • Improved clutch life
  • Reduced debris contamination
  • Increased energy loading capacity
  • Durability under tough conditions
  • Made In USA

This 722.6 (W5A330 / W5A580) Raybestos Friction Clutch Pack Includes:

  • (6) B1, K1 Single Sided, ID Spline High Energy
  • (5) K3 Clutch Single Sided, ID Spline High Energy
  • (6) B1, K1 Single Sided, OD Spline High Energy
  • (4) B3 Clutch High Energy
  • (5) K3 Clutch Single Sided, OD Spline High Energy
  • (5) K2 Clutch (Large ID) High Energy
  • (5) B2 Clutch Double Sided, OD Spline High Energy

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STMGM04K, TH400 Raybestos Kolene Steel Clutch Pack, 1965-On

STMGM04K, TH400 Raybestos Kolene Steel Clutch Pack, 1965-On

TH400 Raybestos Kolene Steel Clutch Pack, 1965-On, STMGM04K.

Raybestos Powertrain Kolene® steel clutch plates are high quality engineered high performance products. Kolene® is a salt bath nitriding process. In generic terms, it is a thermochemical diffusion process, whereby ferrous parts are processed in molten salt with a specific nitrogen potential. In plain English, it provides a surface treatment that enhances wear and fatigue resistance from 200% to 500%. Kolene® plates are higher heat resistant and offer increased lubricity. Kolene® is a registered trademark of the Kolene® Corporation.

Features / Benefits:

  • Enhances wear resistance 200% to 500%
  • Enhances fatigue resistance 200% to 500%
  • Higher heat resistance
  • Increased lubricity
  • Superior clutch durability
  • Made In USA

This TH400 Raybestos Kolene Steel Clutch Pack Includes:

  • (3) Intermediate Kolene® High Performance Steel Clutch Plate
  • (4) Forward, Direct Kolene® High Performance Steel Clutch Plate
  • (4) Forward (Except Cad & Olds) Kolene® High Performance Steel Clutch Plate

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STMFORD07K, 4R100 Raybestos Kolene Steel Clutch Pack Module, 1998-On (Diesel)

STMFORD07K, 4R100 Raybestos Kolene® Steel Clutch Pack Module, 1998-On

4R100 Raybestos Kolene Steel Clutch Pack Module, 1998-On, STMFORD07K. (Diesel) 

Raybestos Powertrain Kolene® steel clutch plates are high quality engineered high performance products. Kolene® is a salt bath nitriding process. In generic terms, it is a thermochemical diffusion process, whereby ferrous parts are processed in molten salt with a specific nitrogen potential. In plain English, it provides a surface treatment that enhances wear and fatigue resistance from 200% to 500%. Kolene® plates are higher heat resistant and offer increased lubricity. Kolene® is a registered trademark of the Kolene® Corporation.

Features / Benefits:

  • Enhances wear resistance 200% to 500%
  • Enhances fatigue resistance 200% to 500%
  • Higher heat resistance
  • Increased lubricity
  • Superior clutch durability
  • Made In USA

This 4R100 Raybestos Kolene Steel Clutch Pack Module Includes:

  • (3) Overdrive Kolene® High Performance
  • (6) Reverse Kolene® High Performance
  • (3) Intermediate Kolene® High Performance
  • (11) Forward, Direct Kolene® High Performance (Diesel)
  • (3) Coast (With Stamped Drum-grob) Kolene® High Performance

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STMCHRY06K, 68RFE Raybestos Kolene Steel Clutch Pack Module, 2007-On

STMCHRY06K, 68RFE Raybestos Kolene Steel Clutch Pack Module, 2007-On

68RFE Raybestos Kolene Steel Clutch Pack Module, 2007-On, STMCHRY06K.

Raybestos Powertrain Kolene® steel clutch plates are high quality engineered high performance products. Kolene® is a salt bath nitriding process. In generic terms, it is a thermochemical diffusion process, whereby ferrous parts are processed in molten salt with a specific nitrogen potential. In plain English, it provides a surface treatment that enhances wear and fatigue resistance from 200% to 500%. Kolene® plates are higher heat resistant and offer increased lubricity. Kolene® is a registered trademark of the Kolene® Corporation.

Features / Benefits:

  • Enhances wear resistance 200% to 500%
  • Enhances fatigue resistance 200% to 500%
  • Higher heat resistance
  • Increased lubricity
  • Superior clutch durability
  • Made In USA

This 68RFE Raybestos Kolene Steel Clutch Pack Module Includes:

  • (4) 4C Kolene® High Performance Steel Clutch Plate (.086″)
  • (3) 2C Kolene® High Performance Steel Clutch Plate
  • (2) Reverse, Kolene® High Performance Steel Clutch Plate

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STMCHRY03K, 48RE Raybestos Kolene Steel Clutch Pack Module, 2003-On

STMCHRY03K, 48RE Raybestos Kolene Steel Clutch Pack Module, 2003-On

48RE Raybestos Kolene Steel Clutch Pack Module, 2003-On, STMCHRY03K.

Raybestos Powertrain Kolene® steel clutch plates are high quality engineered high performance products. Kolene® is a salt bath nitriding process. In generic terms, it is a thermochemical diffusion process, whereby ferrous parts are processed in molten salt with a specific nitrogen potential. In plain English, it provides a surface treatment that enhances wear and fatigue resistance from 200% to 500%. Kolene® plates are higher heat resistant and offer increased lubricity. Kolene® is a registered trademark of the Kolene® Corporation.

Features / Benefits:

  • Enhances wear resistance 200% to 500%
  • Enhances fatigue resistance 200% to 500%
  • Higher heat resistance
  • Increased lubricity
  • Superior clutch durability
  • Made In USA

This 48RE Raybestos Kolene Steel Clutch Pack Module, 2003-On Includes:

  • (5) Front Kolene® High Performance
  • (3) Front Kolene® High Performance
  • (6) Overdrive Brake Kolene® High Performance
  • (9) Overdrive, Direct Kolene® High Performance

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STMGM34K, 4L60E / 700R4 Raybestos Kolene Steel Clutch Pack, 1987-1996

STMGM34K, 4L60E / 700R4 Raybestos Kolene Steel Clutch Pack, 1987-1996

4L60E / 700R4 Raybestos Kolene Steel Clutch Pack, 1987-1996, STMGM34K.

Raybestos Powertrain Kolene® steel clutch plates are high quality engineered high performance products. Kolene® is a salt bath nitriding process. In generic terms, it is a thermochemical diffusion process, whereby ferrous parts are processed in molten salt with a specific nitrogen potential. In plain English, it provides a surface treatment that enhances wear and fatigue resistance from 200% to 500%. Kolene® plates are higher heat resistant and offer increased lubricity. Kolene® is a registered trademark of the Kolene® Corporation.

Features / Benefits:

  • Enhances wear resistance 200% to 500%
  • Enhances fatigue resistance 200% to 500%
  • Higher heat resistance
  • Increased lubricity
  • Superior clutch durability
  • Made In USA

This 4L60E / 700R4 Kolene® Steel Clutch Pack Includes:

  • (5) 51K554 – Low, Reverse Kolene® High Performance Steel Clutch Plate (.069″)
  • (4) 51K605 – Reverse Input, Kolene® High Performance Steel Clutch Plate (.078″)
  • (1) 51K596 – 3rd, 4th, Kolene® High Performance Steel Clutch Plate (.107″)
  • (5) 51K600 – 3rd, 4th Kolene® High Performance Steel Clutch Plate (.068″)
  • (5) 51K609 – Forward, Kolene® High Performance Steel Clutch Plate (.090″)
  • (2) 51K607 – Overrun Kolene® High Performance Steel Clutch Plate (.092″)

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Sonnax 92835-39K, 45RFE 65RFE 42RLE Solenoid Switch Valve Plug Kit

45RFE 65RFE 42RLE Solenoid Switch Valve Plug Kit Sonnax 92835-39K

Solenoid switch valve plugs in listed Chrysler transmissions cause bore wear as they oscillate and stroke during operation. This wear allows pressure loss, cross-leakage and often permits the plugs to cock and hang up in the bore. This can result in failsafe mode, various codes, bind-ups, and burnt 4th or overdrive clutches. In 41 and 42 series units, TCC concerns can result, including engine stalling due to improper lockup. Installing patented Sonnax solenoid switch valve plug kit 92835-39K, restores normal operation and control to this circuit.

  • Patented Sonnax plugs redesigned to prevent cocking
  • Annular grooves help center plugs in bore to prevent future side-load wear

Fits bores containing OE switch valve with .453″ dia. large spool and ID groove.


Symptoms:

  • Codes 841, 868, 871, 988, 1775, 1776
  • OD clutch burned
  • Failsafe mode
  • Bind-up
  • TCC apply & release concerns (41 & 42 series)
  • Engine stall (41 & 42 series)
  • 2nd Gear starts w/MIL on
  • 4th Clutch burned

Cause:

Bore wear at solenoid switch valve plugs allow critical pressure loss and causes plugs to hang up in the bore.

Correction:

Recover hydraulic control and prevent valve sticking by installing the patented Sonnax solenoid switch valve plug kit.


Warning:

Measure large spool diameter on OE switch valve as shown here to verify which Sonnax part will fit the unit being repaired. Some Chrysler switch valves measure .420” dia. and others .453” dia. Another third version found in “late” anodized valve bodies have a .453″ dia. but with a narrower spool and incorporates an ID groove. Sonnax offers repairs for all three sizes.

Part OE Large Spool Dia. Part No. Tool Required
Standard-size kits address low to moderate bore wear. Oversize kits address excessive bore wear.
Oversized Solenoid Switch Valve .420″ 92835-21 F-92835-TL
Oversized Solenoid Switch Valve Plug Kit .420″ 92835-18K F-92835-TL18
Oversized Solenoid Switch Valve & Plug Kit .420″ 92835-32K F-92835-TL32
Solenoid Switch Valve Plug Kit .420″ 92835-02K None
Oversized Solenoid Switch Valve & Plug Kit .453″ 92835-31K F-92835-TL31
Oversized Solenoid Switch Valve Plug Kit .453″ 92835-22K 92835-RM22
Solenoid Switch Valve Plug Kit .453″ 92835-39K None
Valve body reaming fixture VB-FIX required.
These oversized valve kits and their associated tool kits are still available. However, for improved reaming experience, results, and ease of use, it is recommended that oversized valve kit 92835-32K and associated tool kit F-92835-TL32 be used instead.



STMGM07K, 4L60E Raybestos Kolene Steel Clutch Pack Module, 1987-1996

4L60E Raybestos Kolene Steel Clutch Pack Module, 1987-1996, STMGM07K

4L60E Raybestos Kolene Steel Clutch Pack Module, 1987-1996, STMGM07K.

Raybestos Powertrain Kolene® steel clutch plates are high quality engineered high performance products. Kolene® is a salt bath nitriding process. In generic terms, it is a thermochemical diffusion process, whereby ferrous parts are processed in molten salt with a specific nitrogen potential. In plain English, it provides a surface treatment that enhances wear and fatigue resistance from 200% to 500%. Kolene® plates are higher heat resistant and offer increased lubricity. Kolene® is a registered trademark of the Kolene® Corporation.

Features / Benfits:

  • Enhances wear resistance 200% to 500%
  • Enhances fatigue resistance 200% to 500%
  • Higher heat resistance
  • Increased lubricity
  • Superior clutch durability
  • Made In USA

This 4L60E Raybestos Kolene Steel Clutch Pack Module Includes:

  • (5) Low, Reverse Kolene® High Performance
  • (1) 3rd, 4th Kolene® High Performance
  • (5) 3rd, 4th Kolene® High Performance
  • (3) Reverse Input, Kolene® High Performance
  • (4) Forward, Kolene® High Performance
  • (2) Overrun Kolene® High Performance.

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STMGM01K, Powerglide Raybestos Kolene Steel Clutch Pack, 1962-1973

STMGM01K, Powerglide Raybestos Kolene Steel Clutch Pack, 1962-1973

Powerglide Raybestos Kolene Steel Clutch Pack, 1962-1973, STMGM01K.

Raybestos Powertrain Kolene® steel clutch plates are high quality engineered high performance products. Kolene® is a salt bath nitriding process. In generic terms, it is a thermochemical diffusion process, whereby ferrous parts are processed in molten salt with a specific nitrogen potential. In plain English, it provides a surface treatment that enhances wear and fatigue resistance from 200% to 500%. Kolene® plates are higher heat resistant and offer increased lubricity. Kolene® is a registered trademark of the Kolene® Corporation.

Features / Benefits:

  • Enhances wear resistance 200% to 500%
  • Enhances fatigue resistance 200% to 500%
  • Higher heat resistance
  • Increased lubricity
  • Superior clutch durability
  • Made In USA

This Powerglide Raybestos Kolene Steel Clutch Pack Includes:

  • (6) Reverse Kolene® High Performance Steel Clutch Plate
  • (6) High, Kolene® High Performance Steel Clutch Plate

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STMGM03K, TH400 Raybestos Kolene Steel Clutch Pack, 1965-On

STMGM03K, TH400 Raybestos Kolene Steel Clutch Pack, 1965-On

TH400 Raybestos Kolene Steel Clutch Pack, 1965-On, STMGM03K.

Raybestos Powertrain Kolene® steel clutch plates are high quality engineered high performance products. Kolene® is a salt bath nitriding process. In generic terms, it is a thermochemical diffusion process, whereby ferrous parts are processed in molten salt with a specific nitrogen potential. In plain English, it provides a surface treatment that enhances wear and fatigue resistance from 200% to 500%. Kolene® plates are higher heat resistant and offer increased lubricity. Kolene® is a registered trademark of the Kolene® Corporation.

Features / Benefits:

  • Enhances wear resistance 200% to 500%
  • Enhances fatigue resistance 200% to 500%
  • Higher heat resistance
  • Increased lubricity
  • Superior clutch durability
  • Made In USA

This TH400 Raybestos Kolene Steel Clutch Pack Includes:

  • (1) Intermediate TH400 (Waved) Kolene® High Performance
  • (2) Intermediate Kolene® High Performance
  • (5) Forward, Direct Kolene® High Performance
  • (4) Forward (Except Cad & Olds) Kolene® High Performance
  • (1) Forward, Direct TH400 (Waved) Kolene® High Performance

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STMGM02K, TH350 Raybestos Kolene Steel Clutch Pack, 1969-1986

STMGM02K, TH350 Raybestos Kolene Steel Clutch Pack, 1969-1986

TH350 Raybestos Kolene Steel Clutch Pack, 1969-1986, STMGM02K.

Raybestos Powertrain Kolene® steel clutch plates are high quality engineered high performance products. Kolene® is a salt bath nitriding process. In generic terms, it is a thermochemical diffusion process, whereby ferrous parts are processed in molten salt with a specific nitrogen potential. In plain English, it provides a surface treatment that enhances wear and fatigue resistance from 200% to 500%. Kolene® plates are higher heat resistant and offer increased lubricity. Kolene® is a registered trademark of the Kolene® Corporation.

Features / Benefits:

  • Enhances wear resistance 200% to 500%
  • Enhances fatigue resistance 200% to 500%
  • Higher heat resistance
  • Increased lubricity
  • Superior clutch durability
  • Made In USA

This TH350 Raybestos Kolene Steel Clutch Pack Includes:

  • (3) Intermediate (Except TH250C) Kolene® High Performance
  • (5) Low, Reverse (Flat) Kolene® High Performance
  • (10) Forward, Direct (Flat) Kolene® High Performance

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000380, TH350 Raybestos Steel Clutch Pack, 1969-1986

000380, TH350 Raybestos Steel Clutch Pack, 1969-1986

TH350 Raybestos Steel Clutch Pack, 1969-1986, 000380.

Raybestos Powertrain steel clutch plates are high quality, application-engineered products at a price you can afford. Manufactured with attention to critical tolerances and quality control, our steel plates meet or exceed OE specifications and have a superior surface finish that supplies a greater apply area and friction clutch life. Raybestos steel plates give better shift performance and clutch durability, lowering noise and shudder, extending the life of your transmission.

Features / Benefits:

  • OE thickness for maximum heat sink
  • Superior surface finish for greater apply area and friction clutch life
  • Meets or exceeds OE specifications for flatness and parallelism
  • Flawless fit without binding
  • Better shift performance and clutch durability
  • Made In USA

This TH350 Raybestos Steel Clutch Pack Includes:

  • (9) Forward, Direct (Flat) Steel Clutch Plate
  • (3) Intermediate (Except TH250C) Steel Clutch Plate
  • (5) Low, Reverse (Flat) Steel Clutch Plate

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STMGM08K, 4L80E / 4L85E Raybestos Kolene Steel Clutch Pack Module, 1991-On

STMGM08K, 4L80E / 4L85E Raybestos Kolene Steel Clutch Pack Module, 1991-On

4L80E / 4L85E Raybestos Kolene Steel Clutch Pack Module, 1991-On, STMGM08K.

Raybestos Powertrain Kolene® steel clutch plates are high quality engineered high performance products. Kolene® is a salt bath nitriding process. In generic terms, it is a thermochemical diffusion process, whereby ferrous parts are processed in molten salt with a specific nitrogen potential. In plain English, it provides a surface treatment that enhances wear and fatigue resistance from 200% to 500%. Kolene® plates are higher heat resistant and offer increased lubricity. Kolene® is a registered trademark of the Kolene® Corporation.

Features / Benefits:

  • Enhances wear resistance 200% to 500%
  • Enhances fatigue resistance 200% to 500%
  • Higher heat resistance
  • Increased lubricity
  • Superior clutch durability
  • Made In USA

This 4L80E / 4L85E Raybestos Kolene Steel Clutch Pack Module, 1991-On Includes:

  • (4) 4th (Non-Turbulated) Kolene® High Performance
  • (5) Forward (Except Cad & Olds) Kolene® High Performance
  • (3) Overrun TH400-R2 Kolene® High Performance
  • (4) Intermediate Kolene® High Performance
  • (5) Forward, Direct Kolene® High Performance

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RGPZ-025, 722.9 Raybestos GPZ Friction Clutch Pack, 2004-On

RGPZ-025, 722.9 Raybestos GPZ Friction Clutch Pack, 2004-On

722.9 Raybestos GPZ Friction Clutch Pack, 2004-On, RGPZ-025.

Recommended for heavy-duty vehicles, commercial vehicles, and high-stress driving enhanced performance applications.

Raybestos Powertrain GPZ friction plates greatly increase transmission performance and durability. This state-of-the-art friction material far exceeds OE material to withstand high stress, high temperatures and repeated cycling. GPZ’s outstanding performance benefits are perfect for heavy-duty vehicles and high-stress driving. Testing of GPZ revolutionary friction material shows that it outperforms OE materials by as much as 20%. Plus, its performance improves as the power increases.

Features / Benefits:

  • Enhanced shift feel
  • Withstands high horsepower
  • Greater torque capacity
  • Maintains piston travel
  • Optimum performance
  • Higher heat resistance
  • Made In USA

This 722.9 Raybestos GPZ Friction Clutch Pack, 2004-On Includes:

  • (6) B2 GPZ
  • (8) B1, B3 ID Spline GPZ
  • (5) K1 ID Spline GPZ
  • (5) K3 SS OD Spline GPZ
  • (5) K3 SS ID Spline GPZ
  • (5) K1 OD Spline GPZ
  • (5) G3 GPZ
  • (5) K2 OD Spline GPZ
  • (5) K2 ID Spline GPZ
  • (8) B1, B3 OD Spline GPZ

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